- Low & High Speed Blade Tip Grinders.
- Creep Feed Grinders.
- Stator Case Grinders.
- Gap Bed / Landing Gear Grinders.
- Angle Approach Grinders.
- Transmission Shaft Grinders.
- Universal Grinders.
- Centreless Grinders.
- Valve seat grinding.
- System control updates.
- Sound proof enclosures.
- Air conditioning and temperature control.
- New component tooling and software.
- Slideway collimation.
- Slideway re-scraping.
- Work Spindles.
- Service and maintenance contracts.
- New electrical control for replacement of obsolete equipment.
See our solutions for aerospace & automotive industries
Slideways are reground and scraped and collimated to bring back to the OEM tolerances.
On standard ‘V’ and flat slideways, these slides are regrooved for the lubrication of the slide assembly. New lubrication systems are incorporated during the rebuild of slideways with monitoring of lubrication. The slideway protection covers are replaced in order to prevent the ingress of grinding debris.
In certain cases, the slideways can be converted to rolling element or hydrostatic slides. Dependant upon the slideway configuration, linear motors or servomotor driven ballscrews are fitted and aligned during the slideway rectification process. If the machine is returned to our facility then the machine castings are totally painted as per new machine finishes, however, if the work is complete at the customer’s facility, then they are cleaned.
Grinder conversions to CNC
With the retrofitting of new CNC controls along with linear motors and digital servomotors, old hydraulic and master cam bank machines are re-controlled to allow profiles to be generated electronically. The machines control system has the facility to have program profiles previewed prior to grinding of components. New profiles can be loaded on or offline by file transfer or by disc.
The system has the possibility of loading correction data of unsmoothed software.
The picture shows a CNC retrofit of an angle approach machine where graphics are developed for each type of application.
The manufacturer of the CNC is at the customers choice and not by DANOBAT Ltd. We have retrofitted the following CNC controls: Fanuc, Siemens, Indramat, NUM, H&K, B&R, etc.
SALES, SERVICE & SPARES
- Horizontal & Vertical Lathes.
- External, Internal & Universal Cylindrical Grinders.
- Production Grinders.
- Jet Engine Rotor & Stator Grinders.
- Landing Gear Component Grinders.
- Centreless Grinders.
- DANOBAT-OVERBECK Internal Grinders.
External cylindrical grinding machines Workpiece length: up to 10000 mm
Centerless grinding machines Grinding wheel width: up to 650 mm
Vertical grinding machines Workpiece OD: up to 4000 mm
Internal cylindrical grinding machines Workpiece length: up to 1300mm
Horizontal hard turning lathe Workpiece length: up to 850mm
Vertical lathe Workpiece length: up to 1500 mm
Our belief at DANOBAT Ltd. is that quality built machine tools must be supported by continued quality service care. Our service department is focused on reducing downtime to a minimum and assuring our customers machine tool performance. Our service department has 12 factory trained service engineers who are able to focus on all the technical aspects of the machine.
- Maintenance Contracts.
- On site machine tool refurbishment.
- On site retooling and component update.
- On line breakdown service and support.
- Service contracts for preventative maintenance.